What are the current functions and applications that can better promote the development of the entire plastic manufacturing industry.
The future intelligent plastic product production factories should be: equipment intelligence, production intelligence, and service intelligence; Equipment intelligence enables production intelligence, production intelligence enables production data, and production data effectively changes service intelligence.
Requirements for the first injection molding equipment: In the future, intelligent injection molding machines can use production systems to set production requirements. Through RF information chips and big data platforms, they can automatically identify and adjust/install molds that meet production needs, automatically connect water and gas, and automatically connect neutrons. All types of information data are transmitted to the injection molding machine cloud platform through the internet. The injection molding cloud selects and installs molds intelligently based on big data analysis Intelligent adjustment of processes, intelligent arrangement of set raw materials to complete personalized and mass production, and collaboration with processing equipment, assembly equipment, packaging equipment, etc. to complete the overall product manufacturing, packaging, warehousing, and transportation.
Second intelligent production: intelligent manufacturing, which determines the production process by reversing customer needs. In order to achieve personalized production and small batch production, production raw materials and components are first run and guided to complete the entire production process. For example, there are 10 batches of production orders, each batch is customized by the customer. Firstly, the customer customization requirements are directly input into the identification chip of the raw materials and components. The intelligent mixing system starts to intelligently mix materials based on the identification information and transmit the information to the central controller of the injection molding cloud in advance. It intelligently determines how to match the raw materials, colors, stickers, inserts, select molds to command the robotic arm and automatic feeding system to complete production Package and transport to a dedicated warehouse for shipment.
Third intelligent service:
1) Intelligent active service: In the future, the injection molding machines and auxiliary equipment of intelligent factories will receive the status and data of the factory's injection molding machine production through injection molding clouds in various regions. Through data analysis, it is ultimately determined that the machine needs maintenance, repair, and if a component needs to be replaced, parts can be prepared in advance. Transforming passive service into intelligent active service will provide safer and more efficient service to customers;
2) Productivity and production demand docking service: After completing intelligent production, the enterprise will transform into an intelligent factory, and all equipment in the factory will achieve data connectivity. Through the injection molding cloud, factory decision-makers can always know the production status, making it easy to determine the remaining production capacity of the injection molding machine and whether additional production capacity is needed to complete production and manufacturing together. How to use excess production capacity to improve efficiency and reduce investment? If a plastic manufacturing enterprise has 100 injection molding machines of different sizes, but has surplus production capacity at a certain point in time, it can be sold through injection molding cloud. These companies with production demand and production capacity can perfectly connect, enabling the production enterprise to effectively reduce costs and increase profits, Individuals or businesses with production needs but no equipment have such cheap opportunities. Ultimately, through the injection molding cloud, each injection molding machine will be treated as a service provider, bringing greater profits to investors and enabling more entrepreneurs to easily enter the plastic manufacturing industry to realize their dreams, jointly creating mass entrepreneurship and innovation in the plastic manufacturing industry.
